Hardware Customization Guide

We recommend you to follow the orders below to assemble your BearCar

1 ESC Upgrade

The RC car comes with a receiver integrated ESC, which is not ideal for hacking the drivetrain (Thank to DonkeyCar's FAQ). Therefore, we need to put a microcontroller-friendly ESC on the board.

1.1 Body Cover Removal

Remove 4 body clipping pins as circled in the picture below. cover_removal

1.2 Stock ESC Removal

  • Disconnect and remove the battery.
  • Unplug the motor wires (blue and yellow) on the ESC end.
  • Unplug two sets of signal wires with Futaba connectors on the ESC 3x3 pin connector.
  • Cut the zip-tie on the signal wires.
  • Remove two screws locking the stock ESC.

The frame that embracing the steering servo motor will be revealed after removal of the stock ESC.

esc_removal

1.3 Quicrun ESC Installation

  • You can simply tape the Quicrun ESC on top of the servo frame.
  • Connect the motor wires (yellow and blue) to the new ESC (matching the color is recommended).
  • It is recommended to mount the new ESC in direction as below picture shown.
  • Set the driving mode to F/R by removing the jumper cap on the top row of the 3x2 header pins.
  • Notify the ESC that LiPO battery will be used by placing the jumper cat on the bottom row of the 3x2 header pins.

esc_install

2 Wire Splitter Assembly

The wire splitter splits the 2 input channel into 4 output channels. The channels in same color are connected together. We recommend you to plug positive wires to the orange channels, and negative wires to the blue channels.

  • (Optional) Peel extra skin off the wires. Or the levers may bite the skins instead of the exposed metal (broken circuit).
  • Insert wires with male T-plug connector to the input end.
  • Insert wires with female T-plug connector to the output end.
  • Insert wires with JST-XH connector to the output end.

WARNING: Finger pinch hazard.

2.1 Pre-Assembled

splitter pre-assemble

2.2 Post-Assembled

splitter post-assemble

3 Frame Bed Assembly

3.1 Splitter Assembly Installation

  • 2xM2.5-12 screws and 2xM2.5 nuts.

splitter install

3.2 RPi Power Expansion Board Installation

  • 4xM2.5-15 standoffs
  • (Optional) 4xM2.5 nuts, for under the bed secure.

peb_install

3.3 Raspberry Pi 5 Installation

  • 22-Pin to 15-Pin RPi camera cable.
  • It is recommended to attach the camera cable at this step.
  • Watch out camera cable's direction.

pi5_install

3.4 Pico Carrier Installation

  • 4xM2.5-6 screws

carrier_install

4 Frame Handle Assembly

4.1 Handle Bed Assembly

  • 3xM4-10 screws

handle_bed_assemble

4.2 Raspberry Pi Camera Assembly

  • Watch out for camera cable's direction.

picam_assemble

4.3 Camera Assembly Installation

cam_install

5 Car-Frame Integration

5.1 Attach ESC switch

switch_install

5.2 ESC and Servo Wiring

  • White - Sig
  • Red - VBEC
  • Black - GND

esc_servo_carrier

5.3 Connect Power Wires

  • Male T-plug to battery.
  • Female T-plug to ESC.
  • JST-XH to RPi power expansion board.

5.4 Finish Frame Assembly

  • Fasten frame bed to car chassis.
  • Connect Pico and Pi 5 using micro-USB cable.
  • Connect battery.

finish_assemble