Hardware Customization Guide
We recommend you to follow the orders below to assemble your BearCar
1 ESC Upgrade
The RC car comes with a receiver integrated ESC, which is not ideal for hacking the drivetrain (Thank to DonkeyCar's FAQ). Therefore, we need to put a microcontroller-friendly ESC on the board.
1.1 Body Cover Removal
Remove 4 body clipping pins as circled in the picture below.
1.2 Stock ESC Removal
- Disconnect and remove the battery.
- Unplug the motor wires (blue and yellow) on the ESC end.
- Unplug two sets of signal wires with Futaba connectors on the ESC 3x3 pin connector.
- Cut the zip-tie on the signal wires.
- Remove two screws locking the stock ESC.
The frame that embracing the steering servo motor will be revealed after removal of the stock ESC.
1.3 Quicrun ESC Installation
- You can simply tape the Quicrun ESC on top of the servo frame.
- Connect the motor wires (yellow and blue) to the new ESC (matching the color is recommended).
- It is recommended to mount the new ESC in direction as below picture shown.
- Set the driving mode to F/R by removing the jumper cap on the top row of the 3x2 header pins.
- Notify the ESC that LiPO battery will be used by placing the jumper cat on the bottom row of the 3x2 header pins.
2 Wire Splitter Assembly
The wire splitter splits the 2 input channel into 4 output channels. The channels in same color are connected together. We recommend you to plug positive wires to the orange channels, and negative wires to the blue channels.
- (Optional) Peel extra skin off the wires. Or the levers may bite the skins instead of the exposed metal (broken circuit).
- Insert wires with male T-plug connector to the input end.
- Insert wires with female T-plug connector to the output end.
- Insert wires with JST-XH connector to the output end.
WARNING: Finger pinch hazard.
2.1 Pre-Assembled
2.2 Post-Assembled
3 Frame Bed Assembly
3.1 Splitter Assembly Installation
- 2xM2.5-12 screws and 2xM2.5 nuts.
3.2 RPi Power Expansion Board Installation
- 4xM2.5-15 standoffs
- (Optional) 4xM2.5 nuts, for under the bed secure.
3.3 Raspberry Pi 5 Installation
- 22-Pin to 15-Pin RPi camera cable.
- It is recommended to attach the camera cable at this step.
- Watch out camera cable's direction.
3.4 Pico Carrier Installation
- 4xM2.5-6 screws
4 Frame Handle Assembly
4.1 Handle Bed Assembly
- 3xM4-10 screws
4.2 Raspberry Pi Camera Assembly
- Watch out for camera cable's direction.
4.3 Camera Assembly Installation
5 Car-Frame Integration
5.1 Attach ESC switch
5.2 ESC and Servo Wiring
- White - Sig
- Red - VBEC
- Black - GND
5.3 Connect Power Wires
- Male T-plug to battery.
- Female T-plug to ESC.
- JST-XH to RPi power expansion board.
5.4 Finish Frame Assembly
- Fasten frame bed to car chassis.
- Connect Pico and Pi 5 using micro-USB cable.
- Connect battery.